The parts are attached to the lugs by spanning two lugs and the neatest
way to make that span is with the lead bender tools. The lead bender
tools can be marked with a sharpie pen for the most popular lengths that
you are spanning. Most all of the lug spans are either 20mm, 30mm or
40mm. There are a few parts like the power resistors and the parts that
span a odd sized horizontal gap that are easier to just eyeball and bend
by hand.
Once you find the groove on your lead bender tool that seems to be best
for each of these distances, you can mark that groove with a sharpie
pen. It is way faster and easier if you have your most popular spans all
marked on your lead bender tools.
There is a bunch of information on this page
on how to use the lead bender tools.I
always face the resistors and capacitors the same direction on my
boards. The resistors can face any direction, it just looks nicer having
all the colors lined up the same direction. In other words the gold
tolerance band on the 1/2 watt carbon resistors faces toward the pots.
I always face the brown Xicon coupling capacitors with
the writing facing towards the left end of the board. Non polarized
coupling capacitors don't really have a positive and negative end but
one leg of the cap is tied to the outside of the cap. I always thought
it was a good idea to have this leg facing the more negative connection.
This may help act like a shield and prevent cross talk or coupling
between other capacitors that may be very close together.
Continue mounting the parts to your circuit board. I
mount all the parts before I do any soldering. It is easy to think that
a lug is finished and can be soldered. Then you look at the diagram and
see that there is another part that has to be inserted into that lug. If
you have already soldered the lug it will be messy and difficult to add
the part that you forgot. So my recommendation is to be careful and not
knock any of the parts off the board while you are mounting them, then
solder all the parts at one time when you are done.
I have a small jewelers screwdriver that I sharpened
to a point on my bench sander. I use this tool to push down inside a lug
hole to make it larger. If you look at the bias pot photo below you will
see 3 parts stuck into the same hole. The bias pot leg is not round in
shape so it is hard to shove 3 parts in without reshaping the lug hole.
Once you have 1 or 2 parts in a lug hole you can shove your pointy tool
down inside and the lug hole can be reshaped to accept another part. The
power resistors have larger wire legs than a 1/2 watt resistor and I
usually have to reshape the lug holes where a power resistor is
attached. |