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Converting a Clicky switch for Off - On1 - On2 and On3
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Here's a shot of a stock clicky switch.
The stock switches have 3 positions = Off - On2 - On1
I am going to add one more terminal to this switch to make it Off - On2 - On1 and On3
The reason I am doing this is so I can switch two 1400ma current limiting boards on, one at a time.
One board on will limit the current to 1400ma and give you a low setting on a SSC P7 LED.
Two boards on at the same time will give you the high setting with 2800ma of current limiting.
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Click on Image below for a larger Image
Here's shot of a stock switch. You can see Out1 and Out2 terminals.
You can gently pry these switches apart and put them back together.
I like to add a very small drop of super glue on each corner post after I put them back together
Note on the switch above, I had already glued it together and so I had to drill out the four post to get it apart for this photo.
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Click on Image below for a larger Image
Here's a shot with a new Out3 terminal added.
The switch case already has spots for 4 terminals so it was a breeze to pop in another one.
If you look closely, you can see that out1 and out2 terminals are not the same.
The curved part that contacts the center terminal is curved a different direction.
To add an out3 terminal, take an out1 terminal from another switch
See how the center terminal has two arms on it. This lets it contact two terminals at the same time.
In the photo above Out1 and Out3 are on at the same time.
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Note that this switch actually has 6 click positions. The center terminal repeats itself twice for every revolution like this
Off - On2 - On 1 and On 3 then Off - On2 - On 1 and On 3



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