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I stock many of the parts used in these Bike lighting projects, on my web store. Here is the link to my web store page with bike lighting and P7 LED parts. Click here to go to my web store Click here to go back to the Main Bike lights page |
| 18650 Battery holder | |
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This page explains the difference between
wiring batteries in Parallel, Series or
Series/Parallel. Battery wiring page link Go to the page above to see diagrams on the different ways to wire up batteries. |
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Here's a shot of both half's of the 4 x 18650
Battery Holder. The groove running down the back side is the wire channel. |
Start by tapping both half's together with vinyl electrical tape |
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Here you can see the groove for the power wire Both half's are tapped together |
Press the battery terminals onto the battery
holder ends. This battery holder is a 3.6 volt parallel battery holder. All four + terminals are on one end All four - terminals are on the other end |
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| Here's a end shot with the battery terminals pressed into place | Here's a side shot with the battery terminals pressed into place |
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Wind some wire through the terminals to
connect them all together Solder the wire to the terminals. Warning: Solder very quickly and get the soldering iron away from the terminals. You will melt the HDPE plastic if you take too long to solder the joint. I use a 40 watt soldering iron for this because it can solder very quickly |
Here I have split my wire so the
red positive wire
doubles back onto itself. You can slide on some heat shrink tubing now if you want to use it. I am using the Red/Black zip cord shown above for my power wire. You can use what ever type connector you like to use. Just make sure you wire the + and - wires correctly |
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Shove your power wire into the wire hole. The tip of the + wire can be seen sticking out of the wire hole. The tip of the - wire also sticks out the hole on the other end See the picture on how I split wire |
Shove your power wire into the wire hole. The tip of the - wire can be seen sticking out of the wire hole The tip of the + wire also sticks out of the wire hole on the other end. See the picture on how I split wire |
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Make a hook shape on the + and - wires and
solder them to battery terminal wires. Pushing and pulling the main wire will help you position the + and - wires |
Make a hook shape on the + and - wires and
solder them to battery terminal wires Pushing and pulling the main wire will help you position the + and - wires |
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| Click on the images for a larger image | |
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Wrap vinyl electrical tape around the battery
body to cover up the bare wires This also holds the battery holder half's together as one. See the Velcro strap tip below |
Wrap vinyl electrical tape around the battery
body to cover up the bare wires This also holds the battery holder half's together as one See the Velcro strap tip below |
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| Click on the images for a larger image | |
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| Here's a shot showing what the battery holder looks like with 4 x 18650 batteries inside |
Here's a nifty little trick I just figured out
the other day. Take a Velcro strap and tape it down as you are wrapping the battery holder body with tape. I picked up a roll of these 15" long Velcro straps at Lowes. They come in handy for lots of things |
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